The 130-ton zinc Die Casting Machine is one of the most versatile and powerful pieces of equipment, which marks its importance in many industries. Like other devices in its class, it offers the highest level of precision manufacturing die zinc alloy components, and achieves productivity and consistency. As we discussed previously, machines like these stand out because they are medium to high-volume production machines. These are extremely prevalent in the market, and in this blog, we’ll dive deeper into their growing use and market demand, the specifications, and in which industries it is commonly used.
What Is a 130-Ton Zinc Die Casting Machine?
A 130 Ton Zinc Die Caster Machine is a hot chamber zinc alloy die casting that develops intricate die-cast parts. The “130 Ton” which is the rating, refers to the clamping force a machine exerts to keep the die closed during injection. One of the most important parts a machine needs to have to die-cast devices in larger amounts is complex-sized space.
Parts described as Zinc alloys possess numerous advantages over other materials, these include great strength, fluidity, and stability whilst being lightweight. Because of this die-cast parts can very easily be used with high levels of detail.
Key Specifications
The common features of a contemporary 130 Ton Zinc Die Casting Machine are:
- Clamping Force: 130 Tons (1300 km)
- Injection Force: roughly 70 – 100 kN
- Plunger Diameter: 30 – 60 mm (depending on model)
- Die Height Range: 200mm to 500 mm
- Shot Weight: Up to 1.2 kg for zinc
- Cycle Time: As low as 15 seconds
- Automation Compatibility: robotic pick & place, spray units, and trim press
These machines are commonly fitted with a PLC control system, interlocks, real-time monitoring, and eco-friendly hydraulics, streamlining operation and minimizing downtime.
Common Uses of 130-Ton Zinc Die Casting Machines
Precision and repeatability with the 130-ton machines means that they are widely utilized in several industries. Common uses entail:
1. Automotive Industry
- Locks, gears, and handles
- Decorative trims and emblems
- Sensor and electrical housings
2. Consumer Electronics
- Smartphone parts
- Laptop hinges
- Heat sinks and internal frames
3. Electrical & hardware components
- Switchgear parts
- Connectors
- Covers for junction boxes
4. Home Appliances
- Knobs, brackets, and fittings
- Structural support parts for fans and washing machines
5. Furniture & Decorative Hardware
- Drawer handles, knobs, and other furniture accessories
- Trims and nameplates for decoration
The machine can work with tight tolerances, thin walls, and complex geometries often eliminating the need for secondary machining.
What is boosting demand?
- a) Greater Demand for Smaller Components
Products in various industries, including electronics and automotive, are becoming increasingly compact. Through zinc die casting, manufacturers can design small, complex parts that are still strong.
- b) Renewability and Sustainability
Zinc is fully recyclable and die casting has a very low material waste. Many companies are using zinc rather than plastic or other metals for more sustainable options.
- c) Cost Effective for Volume Production
The initial spending in tooling is high, however, the long lifespan of zinc dies alongside rapid cycle times results in the 130 Ton machine being very affordable in large production runs.
- d) India’s Policy on Make-in-India and International Manufacturing Dynamics
Along with local manufacturing policies like Make in India, there is an increasing need for mid-range machines such as the 130 Ton Zinc Die Casting Machine. This category is being pursued by many manufacturers to aid in domestic and export market production.
Also Read: Top Manufacturers & Uses of 88-Ton Hot Chamber Die Casting Machines in Uttar Pradesh
Key Takeaways
The 130 Ton Zinc Die Casting Machine remains essential for all manufacturers wanting to achieve precise, strong, and metal parts at scale. The automotive, electronics and hardware industries are witnessing growing demand, which makes this machine an indispensable asset for powerful and eco-friendly manufacturing.
As a buyer, engineer, or industrial aficionado with a keen interest in the industry, having foundational knowledge of the specs and pros of this machine will enable you to navigate the fast-changing world of metal casting.